Dr. Jana Schwarze
Project Manager
IVAM Microtechnology Network
Jun. 3, 2025
Microtech Guide
Dr. Jana Schwarze
Project Manager
IVAM Microtechnology Network

Silicon Inside: Why Semiconductors Power Our Modern World

What Is a Semiconductor?

Semiconductors are materials with electrical conductivity somewhere between conductors (like metals) and insulators (like glass). This in-between behavior makes them perfect for controlling the flow of electricity – essential for building all kinds of electronic devices.

Their unique properties come from their atomic structure: in a pure semiconductor, electrons need just a small boost of energy (like heat or light) to jump from the "valence band" to the "conduction band" and start conducting current. By carefully adding impurities like other atoms – a process known as doping – engineers can tailor a semiconductor’s conductivity to fit specific applications.

Everyday Tech, Powered by Semiconductors

You’ll find semiconductors in nearly every corner of modern life:

  • Processors & Memory: The brains of your computer, phone, or tablet.
  • Power Electronics: Controlling motors, managing electric cars, and converting energy.
  • Optoelectronics: Think LEDs, lasers, and light sensors.
  • Sensors: Temperature, pressure, motion – in cars, homes, and wearables.
  • Solar Cells: Turning sunlight into electricity.

A Quick Look at the Physics

At absolute zero (0 K), semiconductors act like insulators. But at room temperature, electrons get enough energy to move into the conduction band and carry current. The trick lies in the band gap – the small energy difference that electrons must overcome. Materials like silicon and germanium have ideal band gaps for practical use. However, pure silicon is only a weak conductor of electricity at room temperature. But, its electrical conductivity can be greatly influenced by doping. Such dopants can be phosphorus or boron, for example. Semiconductors can then become:

  1. n-type (negative): Extra electrons move freely and are main load carrier.
  2. p-type (positive): “Holes” (missing electrons in the valence band) allow positive charge to move.

When these types meet, they form p-n junctions – the core of diodes, transistors, and most other chips.

Silicon, Germanium & Friends: Types of Semiconductors

Semiconductors come in many flavors:

  • Elemental semiconductors: Silicon (Si) and germanium (Ge) are the most common.
  • Compound semiconductors: Like gallium arsenide (GaAs) or gallium nitride (GaN), great for high-speed and high-power applications.
  • Organic semiconductors: Used in OLED displays and flexible electronics.
  • Metall-organic semiconductors: Like Lithium-Barium-Hybride (LiBaH3).
  • Emerging materials: Silicon carbide (SiC) and GaN are gaining traction in power electronics, offering higher efficiency and heat resistance in comparison to conventional silicium.

Fun fact: Silicon comes from sand. One ton of sand can produce about 3,000 wafers, each 300 mm in diameter!

The Long Road to Tiny Chips: How Semiconductors Are Made

Semiconductor manufacturing is a highly advanced, cleanroom-based process that takes months and involves hundreds of steps. It’s divided into:

1. Wafer Production

Single crystals are grown from high-purity silicon and sawn into thin (< 1 mm) so called wafers. These are ground and polished to serve as a substrate for further processes.

2. Front-End Processing

On each wafer, multiple chip layers are built using:

  • Oxidation (formation of an insulating silicon dioxide layer),
  • Photolithography (patterning: creation of a lithographic mask that enables further processing through chemical and physical processes, such as the introduction of material into the open windows or the etching of recesses under the open windows),
  • Etching (removal of material in the exposed areas), and
  • Doping (introduction of foreign atoms by diffusion or ion implantation to change the electrical conductivity locally).

These steps are repeated several times (over 100 times) to create complex layer structures with up to 15 levels – like a skyscraper made of atoms.

3. Back-End Processing

After testing, wafers are cut into individual dies, packaged, and wired up. Then, they’re ready to power your devices.

Watch how it works:

A Brief History of Semiconductors: From Discovery to Dominance

Some milestones:

1727 – First distinction between conductors and insulators (Stephen Gray)

1906 – First silicon diode patent (Pickard)

1947 – First transistor built at Bell Labs

1954 – First pure silicon via zone refining (Siemens)

1976 – First organic semiconductor (Heeger, MacDiarmid, Shirakawa)

The Global Race: Why Semiconductors Matter Geopolitically

The COVID-19 pandemic and recent geopolitical tensions revealed a painful truth: Europe relies heavily on Asian chipmakers. While the U.S. leads in chip design, most manufacturing happens in Taiwan (TSMC) and South Korea (Samsung). China is rapidly expanding, raising concerns over supply chain security.

Europe, currently holding less than 10% of global production, lacks advanced fabs below 7 nm. Yet it remains strong in areas like design of chips for power electronics, high-frequency and analog technology, sensors and microcontrollers - key components for the automotive and manufacturing industries. Europe is also a global center for semiconductor research. Leading research institutes and companies are driving technological innovation and miniaturization here.

The European Chips Act: A Bold Step Toward Tech Sovereignty

To strengthen its position in the global semiconductor market, the EU introduced the European Chips Act. The goal: double Europe’s chip production share to 20% by 2030 and become a leader in next-generation microchips.

The initiative focuses on five main areas: boosting R&D, expanding capabilities in chip design and manufacturing, attracting cutting-edge fabs to Europe, addressing the skills shortage, and improving supply chain resilience.

At its core, the Chips Act aims to reduce Europe’s dependence on foreign technology and secure its role in a digital, connected, and sovereign future.

Why Semiconductors Are More Than Just Tech

With over 1 trillion chips produced in 2020 alone, semiconductors are as critical as energy or water. No cars drive, no machines run, no phones connect without them. They are the strategic resource of the 21st century – essential for innovation, security, and sustainability.

Europe must invest, collaborate, and innovate to stay competitive. The opportunity is here: strong R&D, world-class suppliers, and industries that rely on smart microelectronics. With the right focus, Europe can build a digital future that is both powerful and sovereign.